Test stand with IntelliMESUR® F105 / F305 / F505 / F505H
The IntelliMESUR® F Series test stands (F105, F305, F505 and F505H) are advanced solutions for tension and compression testing, designed for industrial and research environments where precision and flexibility are essential. These systems allow for complex test configurations, adapting to diverse requirements and spaces, whether in a laboratory or in a production facility.
Key Features:
- Wide Load Capacity: Force range from 0.5 to 2.2 kN, suitable for multiple industrial applications.
- Advanced Control Panel: Equipped with a 10-inch touchscreen panel that provides a clear and user-friendly interface for test setup and monitoring.
- Configuration Flexibility: Available in both vertical and horizontal models, adapting to any test area.
- Enhanced Connectivity: USB-C ports for seamless integration with PC systems and rapid data transfer.
Key Benefits:
- Optimised Usability: An intuitive touchscreen interface with built-in assistants simplifies operation even for non-specialised personnel, reducing learning times.
- Versatility in Testing: Ideal for standard tests as well as specific advanced research configurations, enabling rigorous quality control.
- Extended and Customisable Support: Extensive options for maintenance and customisation reduce downtime and maintenance costs.
- Total Integration: Compatible with FS05 series force sensors and IntelliMESUR® software—whether preconfigured on a Windows tablet or as a standalone application—for comprehensive management of force and distance data.
Contact us for more information or to place an order. Our expert team is ready to advise you on selecting and configuring the IntelliMESUR® test stand that best meets your operational and technical requirements, ensuring precise results and optimal test control.
Features
- Integrated Force Sensor: Provides a cable-free interface for the FS05 force sensor.
- Integrated Touchscreen Control Panel: For setting up, running, and analysing data via the IntelliMESUR® control panel.
- Integrated Motion Control and Data Collection: The Plug & Test® system allows seamless use of third-party load cells via the PTAF adapter.
- Test Creation Wizards: Interactive guides that simplify the test configuration process.
- FollowMe® Function: Allows you to push and pull the force sensor to move the crosshead during measurement.
- Auto-Return Function: Restores the probe position automatically after each measurement.
- System Deflection Compensation: Automatically adjusts measurements to compensate for system deviations.
- Overload Protection: Incorporates safety measures to prevent damage during testing.
- USB-C Connections: Facilitate connection to a PC and external data storage, streamlining data transfer and report management.
- Secure User Access: A three-level permission system protected by a password ensures secure operation.
The F105, F305, F505, and F505H are shipped as a complete kit, including the following accessories:
- 1 Control panel, mounting bracket, and hardware (-IMT models only)
- 1 Mounting bracket, column end (F505H only)
- 1 USB flash drive containing software installation files (-IM models only)
- 1 USB dongle (-IM models only)
- 1 USB cable
- 1 #10-32M medium hook
- 1 5/16-18M large hook
- 1 #10-32F 2” diameter compression plate
- 1 #10-32 M/F 2” extension rod
- 1 #10-32 F/F coupler
- 1 Adapter, 5/16-18M to #10-32F
- 1 Set screw, #10-32 x 3/4”
- 2 Hex nuts, #10-32
- 1 Power cord
- 1 Allen wrench set
- 1 NIST-traceable calibration certificate
The F series equipped with IntelliMESUR® represents the forefront in solutions for strength testing, offering extended capabilities beyond those provided by EasyMESUR®. This advanced software is ideal for environments requiring a high level of customisation and precision in their testing, such as advanced industrial research and development laboratories.
- Flexibility of Display: Options of a 10.1-inch screen and models without a screen that connect directly to a PC, allowing users to choose the setup that best suits their specific needs.
- Deep Analysis Capabilities: IntelliMESUR® includes advanced features such as overlaying previous journeys and measuring the coefficient of friction (COF), facilitating detailed and customised analysis.
Detailed Functions of IntelliMESUR®
- Test Configuration: Ability to configure and run a wide range of tests, from basic to multi-stage, including limitation by load, breakage or distance, height measurement, and load clamping.
- Cyclical and Multi-Stage Tests: Perform repetitive or composite tests, using any combination of available functions to meet the specific requirements of each test.
- Data Management: View results in graphical or tabular formats, with options to save, export data, or generate detailed reports. Reports can include results, statistics, charts, and comments, and be customised with your company’s logo.
- Report Template Creation: Save report settings for use in future analyses, optimising the processes for recurring tests.
These features make the motorised test benches with IntelliMESUR® perfect for applications that demand rigour and precision. If you are looking for a simpler and more accessible solution, our models with EasyMESUR® are also available for less complex needs.
| Feature / Specification | IntelliMESUR® | EasyMESUR® |
|---|---|---|
| Basic test wizards | Included | Included |
| Multi-step tests | Included | - |
| Extended speed ranges | Included | Option |
| Distance measurement, distance limits, and preload | Included | Option |
| Auto-return and cycling | Included | Option |
| Break detection | Included | Option |
| Load holding | Included | Option |
| FollowMe® crosshead positioning | Included | Option |
| Batch testing | Included | - |
| Operator prompting | Included | - |
| Pass / fail limits | Included | Included |
| Report creator | Included | Option |
| Results | Large selection | 1 per test |
| Graphing and statistics | Included | Option |
| Overlay previous runs on graph | Included | - |
| PC control via third-party application | - | Option |
| Coefficient of friction (COF) measurement | Option | - |
| Overload protection | Included | Included |
| Accuracy - force sensor | ±0,1% or ±0.15% of sensor full scale | ±0,1% or ±0,15% of sensor full scale |
| Accuracy - test frame | ±0,1% of sensor full scale | ±0,1% of sensor full scale |
| Distance resolution | 0.01 mm | 0.02 mm |
| System deflection compensation | Included | Included |
| Accuracy - distance | ±0.05 mm, at any load or position | ±0,15 mm, at any load or position |
| Accuracy - speed | 0,2% of setting | 0,2% of setting |
| Peak load capture rate | 20.000 Hz | 5.000 Hz |
| Data acquisition rate | 1.000 Hz | 100 Hz |
| Number of data points per run | 1.000.000 | 100.000 |
| Users and permissions | 3 permission tiers, unlimited users | 1 tier (password access) |
| Runs on | Windows tablet or PC | Control panel only |
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Quick access favorites screenQuickly access up to 10 favorite tests. Associate an image with each favorite for easy identification. Define your own favorites for faster test setup. |
Point of view, Graph screenThe Graph view plots force vs. distance or force vs. time. Overlay up to 10 runs for visual comparisons. |
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Point of view Results screenThe Results view displays user selected results for each run. Statistics may be applied to selected results. |
Multi-step test setupBuilding upon basic test wizards, easily incorporate any combination of steps, with the ability to loop a sequence of steps. |
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Intelligent manual controlManually control the test frame to obtain quick force and distance results, or manually position the crosshead prior to a test. Select from several actuation methods, including momentary (buttonhold), maintained (button release) motion, jog mode with three distance presets. |
Calibrate force sensorsIntelliMESUR® provides an integrated utility, with an intuitive step-by-step wizard. Manual controls allow the technician to use the test frame to apply tension and compression forces. Alternatively you can remove the force sensors for off-site calibration with a Mark-10 Model M7I or M5I indicator. |
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Rigid and precise design |
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Modular design Frame bases can be removed to accommodate column extensions and alternative mounting configurations. Most electronics are housed in a self-contained enclosure, easily accessed and replaced if needed. Integrated T-slots along the column accommodate add-ons. |
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External limit switches Upper and lower limit switches may be used as test limits or as test exceptions. Dual-graduated rulers aid in switch placement. |
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Seamless Force Sensor Interface Series FS05 smart force sensors mount directly to the crosshead of models F105, F305, F505, and F505H. Ranges available from 0,5 N to 2,5 kN. Accurate to ±0,1% of full scale. Series R07 S-beam type force sensors accommodate higher force ranges from 250 N to 7,5 kN and are also compatible with Plug & Test® technology. Accurate to ±0,15% of full scale. |
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Easy-to-service electronics Most electronics are housed in an integrated module, which are easily replaced without special tools or processes. |
Dimensions
Models F105 / F305 / F505
Model F505H
| Model F105 | Model F305 | Model F505 | Model F505H | |
|---|---|---|---|---|
| Load capacity | 0,5 kN | 1,5 kN | 2,2 kN | 2,2 kN |
| Maximum travel distance | 457 mm | 457 mm | 457 mm | 457 mm |
| Speed range | 0,5 - 1,100 mm/min | 0,5 - 1,100 mm/min | 0,5 - 1,100 mm/min | 0,5 - 1,100 mm/min |
| Load accuracy (% of full scale) |
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| Load sampling rate | 20.000 Hz | 20.000 Hz | 20.000 Hz | 20.000 Hz |
| Data acquisition rate | 1.000 Hz | 1.000 Hz | 1.000 Hz | 1.000 Hz |
| Speed accuracy | ±0,2% of setting, virtually no variation with load | ±0,2% of setting, virtually no variation with load | ±0,2% of setting, virtually no variation with load | ±0,2% of setting, virtually no variation with load |
| Distance accuracy | ±0,05 mm, factory-compensated at up to full load | ±0,05 mm, factory-compensated at up to full load | ±0,05 mm, factory-compensated at up to full load | ±0,05 mm, factory-compensated at up to full load |
| Distance resolution | 0,01 mm | 0,01 mm | 0,01 mm | 0,01 mm |
| Limit switch repeatability | 0,03 mm | 0,03 mm | 0,03 mm | 0,03 mm |
| Power | Universal input 100-240 VAC, 50/60 Hz, 300W | Universal input 100-240 VAC, 50/60 Hz, 300W | Universal input 100-240 VAC, 50/60 Hz, 300W | Universal input 100-240 VAC, 50/60 Hz, 300W |
| Fuse type | 1,2 A, 250V, 3AG, SLO BLO | 1,2 A, 250V, 3AG, SLO BLO | 1,2 A, 250V, 3AG, SLO BLO | 1,2 A, 250V, 3AG, SLO BLO |
| Weight | 27 kg (test stand) 34 kg (shipping weight) | 27 kg (test stand) 34 kg (shipping weight) | 32 kg (test stand) 39 kg (shipping weight) | 32 kg (test stand) 39 kg (shipping weight) |
| Environmental conditions | Indoor use only Up to 2.000 m above sea level Temperature range: 5 – 35°C Humidity range: up to 80% relative humidity at 31°C, decreasing linearly to 50% relative humidity at 40°C, non-condensing Mains supply voltage fluctuations up to ±10 % of the nominal voltage Transient overvoltages up to the levels of Overvoltage Category II Use in environments up to Pollution Degree 2 | Indoor use only Up to 2.000 m above sea level Temperature range: 5 – 35°C Humidity range: up to 80% relative humidity at 31°C, decreasing linearly to 50% relative humidity at 40°C, non-condensing Mains supply voltage fluctuations up to ±10 % of the nominal voltage Transient overvoltages up to the levels of Overvoltage Category II Use in environments up to Pollution Degree 2 | Indoor use only Up to 2.000 m above sea level Temperature range: 5 – 35°C Humidity range: up to 80% relative humidity at 31°C, decreasing linearly to 50% relative humidity at 40°C, non-condensing Mains supply voltage fluctuations up to ±10 % of the nominal voltage Transient overvoltages up to the levels of Overvoltage Category II Use in environments up to Pollution Degree 2 | Indoor use only Up to 2.000 m above sea level Temperature range: 5 – 35°C Humidity range: up to 80% relative humidity at 31°C, decreasing linearly to 50% relative humidity at 40°C, non-condensing Mains supply voltage fluctuations up to ±10 % of the nominal voltage Transient overvoltages up to the levels of Overvoltage Category II Use in environments up to Pollution Degree 2 |
| Conformance | CE mark | CE mark | CE mark | CE mark |
| Warranty | 3 years | 3 years | 3 years | 3 years |
Load capacity is reduced at higher speeds, as follows: – F305: limited to 1 kN above 610 mm/min – F505 / F505H: limited to 1,5 kN above 610 mm/min |
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Availability: Available: 1 - 3 days, Delivery time: 1 - 3 weeks, special order request
Availability: Available: 1 - 3 days, Delivery time: 1 - 3 weeks, special order request